Rapid Prototyping

Bridge the Gap between Concept and Design!


Poly-Ject also offers in-house rapid prototyping. Using our Dimension BST 1200, we can supply our customers with ABS models from a 3D file in just 1-2 days.
  • Produce colorful models in days.
  • Test form, fit and function before going to production.


  • Multiple design iterations


  • Expose design errors early in the process


  • Maintain Product confidentiality


  • Catch design flaws quickly and early


  • Large Build Platform 10x10x12
proto photo
Rapid Prototyping

What Is Rapid Prototyping?

Rapid prototyping takes virtual designs from computer aided design (CAD) or animation modeling software, transforms them into thin horizontal cross sections, still virtual, and then creates each cross section in physical space, one after the next until the model is finished. Rapid Prototyping is a WYSIWYG process where the virtual model and the physical model correspond almost identically.

With additive fabrication, the machine reads in data from a CAD drawing and lays down successive layers of liquid, powder, or sheet material, and in this way builds up the model from a series of cross sections. These layers, which correspond to the virtual cross section from the CAD model, are joined together or fused automatically to create the final shape. The primary advantage to additive fabrication is its ability to create almost any shape or geometric feature.

The standard data interface between CAD software and the rapid prototyping machines is the STL file format. An STL file approximates the shape of a part or assembly using triangular facets. Tiny facets produce a higher quality surface.

The word "rapid" is relative: construction of a model with contemporary methods can take from several hours to several days, depending on the method used and the size and complexity of the model. Additive systems for rapid prototyping can typically produce models in a few hours, although it can vary widely depending on the type of machine being used and the size and number of models being produced simultaneously.

Some solid freeform fabrication techniques use two materials in the course of constructing parts. The first material is the part material and the second is the support material (to support overhanging features during construction). The support material is later removed by heat or dissolved away with a solvent or water.

Traditional injection molding can be less expensive for manufacturing plastic products in high quantities, but additive fabrication can be faster and less expensive when producing relatively small quantities of parts.

Info taken from Wikipedia