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Facility

General

• 16,000 square foot facility monitored by security cameras and alarm system
• All electric 4,000 lb. triple mast fork truck
• 6,500 square foot warehouse and fulfillment center
• (1) Ground level and (1) dock height loading dock

Injection Molding

• 5,500 square foot molding room
• (7) Niigata all-electric precision molding machines ranging 55-385 tons
• (2) Cincinnati Milacron Vista Sentry 55-ton molding machines
• Part capacity up to 45 ounces
• (5) Robotic pickers
• Automatic material loaders
• Multiple fixed and portable material dryers with moisture monitoring capabilities
• (2) iCOOL precision high volume mold temperature controllers
• (3) Heat stamping & sonic welding machines
• (1) Portable HEPA filtered 10×10 clean room
• (1) F-Jet 24 flatbed UV inkjet printer
• Multiple plastic granulators for recycling and scrap reduction
• Portable benchtop machining center with automatic 20 pos. tool changer
• (3) Segregated assembly, kitting, packaging secondary work cells

Mold Making

• 2,500 square foot tool shop
• (1) Makino EDAF3 EDM sinker with part probe and 16 pos. automatic tool changer
• (1) Makino F5 high speed machining center equipped with Renishaw laser and touch probes
• (1) Hurco VM10 Vertical machining center with automatic tool changer
• (1) Trak DPM CNC Milling machine
• (3) Bridgeport milling machines
• (1) Sodick wire EDM
• (1) Sodick EDM hole driller
• Surface grinder with digital readout
• Pin cutter/grinder with controller
• Several various sized granite surface plates

Engineering & Quality

• 2,500 square foot tool shop
• (1) Makino EDAF3 EDM sinker with part probe and 16 pos. automatic tool changer
• (1) Stratasys Fortus 3D parts printer
• Cimatron CAD/CAM software w/multiple licenses
• ISOXpress Calibration control and Document control software package
• Grade A granite surface plate
• 14” Mitutoyo optical comparator
• Multiple gage blocks and pin gage sets with black guard coating
• Calibrated measurement devices
• CMM machine (soon to be replaced by a Vision System w/touch probes)

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